WINIW supports the production and supply of microfiber leather, microfiber suede, PU leather, PVC leather, silicone leather and synthetic chamois. Production routes vary with the material structure, surface and finishing method.
Production Environment
The production environment includes material preparation, processing equipment, roll handling and storage areas used across different synthetic leather materials.
Production Video
View the production environment, material handling and processing areas.
Synthetic Leather Production Processes
Different synthetic leather materials use different combinations of coating, impregnation, surface formation and finishing.
| Process | Function | Relevant Materials |
|---|---|---|
| Dispersion & Mixing | Prepares resin, pigments and other formulation components. | PU, PVC and selected coated materials. |
| Coating | Forms surface or intermediate coating layers over a suitable base. | PU, PVC and other coated synthetic leather constructions. |
| Impregnation | Introduces resin into suitable microfiber or textile structures. | Selected microfiber-based materials. |
| Embossing | Creates grain and surface texture. | PU, PVC, microfiber leather and other coated materials. |
| Heat Treatment | Supports curing, setting and surface finishing. | Applicable coated materials. |
| Finishing | Includes surface finishing, backing, lamination and roll preparation where required. | Multiple synthetic leather material families. |
From Material Preparation to Finished Rolls
Material Preparation
Base materials, pigments, resins and other production inputs are prepared for the selected material.
Structure Formation
Coating, impregnation or other processes form the main material structure.
Surface Development
Color, grain, suede effect, gloss and touch are developed through the appropriate surface process.
Finishing
Heat treatment, backing, lamination or other finishing processes are applied as needed.
Roll Inspection
Appearance, dimensions and roll condition are checked after production.
Packing
Finished rolls are prepared for storage and shipment.
What Affects Production Capacity?
Production capacity and lead time vary with material type, construction, surface development, finishing requirements and order volume.
Material Construction
Different backings, thicknesses and coating structures require different production routes.
Color & Surface
Custom colors, grains, suede effects and finishes can add preparation and processing steps.
Order Volume
Quantity, color combinations and roll specifications influence production scheduling.
Finishing
Embossing, backing, lamination and other finishing work can affect production time.
Quality Control During Production
Material Inputs
Base materials and production inputs are checked before processing.
Production Checks
Color, thickness, surface condition and visible defects are checked at relevant production stages.
Finished Rolls
Appearance, dimensions and roll condition are checked before packing.
Synthetic Leather Production FAQ
Processes can include dispersion, coating, impregnation, embossing, heat treatment and finishing. The exact route depends on the material structure.
No. Their base structures, coating systems, surface processes and finishing methods can differ.
Material construction, color, surface finish, order volume and additional finishing processes can affect production lead time.
Checks can include material inputs, color, thickness, surface condition, visible defects, dimensions and finished-roll condition.
Synthetic Leather Production and Supply
Contact WINIW for production information related to your material type, application, color and order quantity.
Contact WINIW